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Measuresoft Case Study: Bristol Myers Squibb

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Bristol Myers Squibb Company - Ireland

Company Profile

BRISTOL-MYERS SQUIBB is a pharmaceutical and related health care products company whose mission is to extend and enhance human life. In 2001, total company sales for Bristol-Myers Squibb were approaching $20 billion worldwide. Twenty-eight product lines recorded annual global sales of more than $100 million each, including four with more than $1 billion in annual sales/

Situation

Bristol-Myers Squibb's Worldwide Medicines Group is expanding in order to increase production and meet increasing consumer demand for its products. Construction of a 100-acre bulk manufacturing facility in Cruiserath, Dublin began in January of 2000 and is scheduled to be completed by the end of 2002.

A number of new automation systems are being commissioned as part of this new development. A number of vendors are supplying different solutions for various parts of the plant. As a result a number of software solutions are being used leading to ‘islands of automation and information”. Bristol-Myers Squibb required a consolidated view of process and utilities data.

BMS decided on Power Logic’s System Manager Software 3000 to provide an integrated approach to power management. BMS wanted to use SMS 3000’s graphical, trending and reporting capabilities for all electrical and non-electrical utilities in the plant. This would require obtaining real-time data from other systems such as Emerson Process Management’s DeltaV.

Solution

Measuresoft, a Microsoft Gold Certified Partner, proposed and installed a solution based on Measuresoft’s ScadaPro product running on a Microsoft Windows NTTM PC.

  • ScadaPro is used to collect and process data from the DeltaV process monitoring system using the OPC Data Access protocol. ScadaPro’s OPC Client allows data to be acquired from multiple automation systems without the need to write proprietary communications drivers.

  • ScadaPro’s real-time calculation engine then performs calculations on the acquired data. User defined rate and count calculations are used to supplement the raw data.

  • ScadaPro then serves the acquired and processed data to the SMS 3000 system using a Modbus TCP/IP protocol. This provides BMS with a single view of all electrical and non-electrical utilities in the plant.

Benefits
  • Measuresoft’s ScadaPro has enabled “islands of automation/information” to be bridged. This then leads to improved information exchange, rapid decision making, and improves process understanding, the ultimate benefit being a distinct commercial advantage.
  • As a member of the OPC Foundation, Measuresoft understands the importance of using open communications standards. ScadaPro’s support for open communications standards allows for multiple systems to be connected using protocols such as OPC, Modbus, ODBC and DDE. At the moment some 3,500 tags of information are acquired with the potential to expand the system to acquire data from other systems such as power meters.
  • ScadaPro’s easy to use interface is easily configurable. The system can be expanded in the future by BMS personnel, to link to additional custom tags that may be configured on SMS 3000, or any other application BMS may purchase.
  • The easy to use interface has resulted in a very rapid acceptance and use by the operators.

The following diagrams present an overview of the solution architecture: